Cooling tower & evaporative condenser water treatment
A treatment programme that keeps scale, corrosion, fouling and bacteria in check, written around your system and run by engineers who'll explain what the numbers mean.
Your tower is warm, wet and full of air. Bacteria love that.
A cooling tower or evaporative condenser works by evaporating water. That's brilliant for rejecting heat, but it concentrates everything in the water, scrubs dust and organic matter out of the air, and keeps the whole lot at a temperature bacteria are very happy in. Left alone, you get scale on the heat exchangers, corrosion in the pipework, slime on the fill and, worst of all, conditions where Legionella can grow and be carried out in the drift.
A water treatment programme is how you keep a lid on all four. Under ACOP L8 and HSG274 Part 1, anyone in control of a wet cooling system needs one, and it needs to be monitored, recorded and reviewed. We set it up, supply and look after the dosing, visit on a fixed schedule and tell you straight away when something drifts out of range.
Already got a contractor and not sure the programme's right? We're happy to review what you have. See also our dosing and biocide control and monitoring pages.
Water survey and system review
We look at your make-up water, system volume, materials, heat load and how the plant actually runs before choosing any chemicals.
Scale and corrosion inhibitor
Chosen to suit your water and metallurgy, with a target reserve we check on every visit.
Two-biocide regime
Usually an oxidising biocide plus a non-oxidising one, alternated so bacteria don't get comfortable.
Bleed and conductivity control
Set so the water is cycled up enough to save water without tipping into scaling.
Agreed visit schedule
Weekly, fortnightly or monthly visits depending on your risk assessment and on-site resources.
Clear reporting
A short report after every visit: what we tested, what we found, what we changed and what's next.
Four things a programme has to keep on top of
Get one wrong and the others usually follow. Scale shelters bacteria, corrosion products feed them, and fouling soaks up biocide before it can do its job.
Hardness salts
As water evaporates, calcium and magnesium salts concentrate and plate out on hot surfaces. Inhibitor and sensible bleed rates keep them in solution.
Metal loss
Steel, copper and galvanised surfaces all corrode at different rates. The inhibitor package is matched to what your system is made of.
Dirt and debris
Towers scrub dust, pollen and leaves out of the air. Dispersants, filtration where fitted, and regular cleaning stop it settling.
Bacteria and biofilm
Biocides keep the general bacterial count down and stop biofilm forming, which is where Legionella likes to live.
Proof it's working
Every check and result goes into your log book, so you can show an inspector the programme is doing its job.
Adjusting as you go
Seasons, heat loads and water quality change. We review the programme and tweak it rather than leaving it on autopilot.
Water treatment programmes: common questions
Do we legally need a water treatment programme for our cooling tower?
If you have a wet cooling tower or evaporative condenser, ACOP L8 expects you to have a written scheme for controlling the Legionella risk, and in practice that means a water treatment programme with monitoring and records. HSG274 Part 1 sets out what that programme should cover.
Do you treat evaporative condensers as well as cooling towers?
Yes. Evaporative condensers (common on refrigeration and process cooling) carry the same kind of risk and need the same approach: treatment, monitoring, cleaning and records.
Can you take over from our existing contractor?
Yes. We'll review your current programme, dosing kit and records first, so nothing gets lost in the handover. If the current setup is fine, we'll say so rather than changing things for the sake of it.
Will you supply the chemicals?
Yes. We supply the treatment chemicals as part of the programme, along with safety data sheets and the information you need for your COSHH assessments.
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Bleed-off and conductivity control: getting cycles of concentration right
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Want a second pair of eyes on your cooling system?
Tell us about your system and we'll come back with a clear, itemised quote. No hard sell, just a straight answer on what your site needs.